The Ohio State University Department of Food, Agricultural, and Biological Engineering

Natural Ventilation: New Innovation Research in Aerodynamics

Dr. Ted H. Short
Professor and Associate Chair

Advantages:
·Low energy requirements
·Unused greenhouse can be easily cooled in the summer
·No ventilation restrictions on length of greenhouse
·Very high ventilation rates are possible
·All side doors can be open in the summer
·Quiet internal working and shopping environment
·Air temperature can be maintained very close to outside air
·Low temperature gradients across greenhouse

Disadvantages:
·Can easily be designed improperly (especially under-designed)
·Pad cooling cannot be used (fogging possible)
·Micro insect screening is difficult (but researchable)
·Must be incorporated with some form of shade system (for most crops)
·Low light plants below open vents can be sun scorched
·Ventilation rate is highly dependent on wind speed and wind direction
·Vents are subject to wind damage
·Plants near a side vent can be wind damaged

Design Considerations:
·Roof vent opening should be 15% of floor area and open leeward
·Minimum windward side vent should equal one roof vent
·For large multi-spans, windward side vent should be greater than 3% of floor area
·Windward side vent should be low enough to prevent air short-circuiting to first top vent
·Higher gutter heights are generally better if windward side is aerodynamic
·A 50% shading system is necessary for summer growing of most crops
·Internal shapes should allow upward and outward convective flows (no traps)
·Computer control is essential for best climate control and wind damage protection

Most naturally ventilated greenhouses have been designed by experience, with little engineering input. This is due to a previous lack of real data. Engineers at Ohio State have been aerodynamically modeling some of the newest double poly, multi-span greenhouses. These same engineers have also tested designs in a commercial grower greenhouse with some very positive results.

How Natural Ventilation Works
Natural ventilation in greenhouses functions primarily by wind blowing in one side and out the other. Wind can also create a vacuum pressure along the roof to “suck” the air out while letting air in the same vent or into the side vents. A secondary, much smaller effect is that of buoyancy, which predominates on hot, low wind days. In all cases, it is important to have at least one very effective inlet with multiple outlets; and that the air moves from inlet to outlet through the plants for good ventilation. For gutter-connected multi-spans, a combination of windward side vents and continuous leeward roof vents tends to result in the most effective ventilation design. For retractable roof designs, open windward side vents are as important as the open roof area to achieve mid-summer cooling.

The Role of Buoyancy
Buoyancy has many examples, such as wood rising to the surface of water because it is less dense that the water. Also, most know from experience that hot air rises because it is less dense that cool air. However, most are surprised to learn that MOIST AIR RISES BECAUSE IT IS LESS DENSE THAN DRY AIR! The reason for the confusion is that water in its liquid form is very dense; water as a vapor is less dense that the surrounding air and rises to form clouds in the atmosphere. Therefore, the combination of hot moist air in a naturally ventilated greenhouse must have a smooth path up and out. The slightest entrapment will stall the natural ventilation process on a low wind day.

The Role of Wind
Wind with a little buoyancy is the ultimate system driver. The ultimate test of a natural ventilation system design its response to a “no wind” day. Most people can think of moments on hot days when it feels as though there is “no wind.” Such days have been recorded for nearly 20 years on precision weather stations in Ohio by taking hourly data 16 feet above the ground. From this data, Ohio State engineers have found most of the “no wind” cases occurred when the outside temperature was less than 75 degrees Fahrenheit.From 75-80 degrees Fahrenheit, there was approximately one hour in t five years of “no wind” and above 80 degrees Fahrenheit, there was always a measurable wind above 1 mile/hour with the average being approximately 5 miles/hour. Therefore, “no wind” ventilation tests were designed by the engineers to be 1.0 miles/hour.In other words, if a greenhouse ventilates well at 1.0 miles/hour, it is a very good design and will ventilate better at higher wind speeds. (At 1.0 miles/hour near plants, one will tend to see very slight movements of plant leaves.)

Solar Radiation & Shading
Solar radiation drives the whole natural ventilation process, including the outside wind. Solar radiation provides the heat to the internal greenhouse air and forces the plants to transpire water vapor. Excess solar radiation above 50% of clear day noon levels, however, requires some form of shading for most climates. Often the shading is put on the outside as a paint or shade net. It can also be done with a porous horizontal shade screen or net inside the greenhouse. With internal shades, it is very important that the ventilation air enters the side-wall openings and travels up through the shade-screen to carry the heat out the roof vents.

Aerodynamic Models
Ohio State agricultural engineers have computer modeled both multi-span sawtooth and curved roof designs with top vents at different locations. They are leasing sophisticated computer software similar to what has been used in aerodynamic car designs. The technique essentially places a greenhouse cross-sectional profile into an electronic wind tunnel. With an emphasis on multi-spans, variables studied have been greenhouse widths, roof and side vent locations, vent opening widths, windward side profiles, internal and external shading systems, internal temperature profiles, and benching for various wind speeds and directions. With the highest speed PC computers available, the calculation process is so complex that a single run may take anywhere from 8-48 hours of continuous calculations!

An On-Farm Test
The author of this article helped a small Ohio grower (Quailcrest Farm, Wooster, OH) consolidate Quonset houses and plan a four and one-half span, gutter connected, naturally ventilated, production and retail facility. The greenhouse uses a combination of windward (west) side vent and leeward roof vents. During the summer of 1998, temperature, humidity, wind, and solar radiation sensors were placed inside the greenhouse by a graduate student to evaluate the design. The greenhouse was modeled aerodynamically and evaluated for both westerly and easterly wind flows. For westerly winds, 90% of the wind came in the west side vent and 10% the first roof vent. The outlet percentages were 3% for roof vent1, 13% for roof vent 2, 30% for roof vent 3, and 54% for roof vent 4. Uniform temperatures were measured throughout the entire greenhouse at all times. The volumetric air exchange for this period was predicted to be 0.9 air changes per minute with inside temperatures never exceeding outside by more than 5 degrees Fahrenheit. In most cases, the inside temperature was within 2 degrees Fahrenheit of the outside. For easterly winds (reverse flows), 95% of the air came in the east side roof vent 4, 4% came in roof vent 3, and 1% came in roof vent 2. The outlets were 2% for roof vent 3, 7% for roof vent 2, 41% for roof vent 1 and 50% for the west side vent. Again, uniform temperatures were measured throughout the entire greenhouse with no temperature being more than 5 degrees Fahrenheit above the outside. Average air exchange for an easterly wind was predicted to be half that of a westerly wind at the same velocity. East winds, however, tended to have higher velocities making the actual air exchanges similar to west winds.

Retail buyer and grower responses to the Quailcrest Farm greenhouse have been extremely positive. All doors are typically open on warm and hot days allowing easy access for browsing customers and plant toting employees. While the greenhouse was sometimes 5 degrees warmer than outside during the hottest part of the day, the greenhouse was still more comfortable than outside due to the 50% or more shading from direct solar radiation.


Future Work
More work should be done to size and specify full-scale greenhouses, including retractable roof designs. Side vent placement to prevent plant damage and short-circuiting to the first roof vent is still being evaluated. Alternative shading techniques such as internal nets are also being studied for use in naturally ventilated greenhouses in both humid and arid desert climates. While span width studies have been limited by computer memory and speed, this problem is changing with each new computer.

The engineers and horticulturalists also want to improve the aerodynamic models to account for plant influences. The possibility exists that growers and manufacturers will eventually be able to give the Ohio State engineers a sketch or layout of a proposed greenhouse design and get an “instant” aerodynamic evaluation of both fan and naturally ventilated systems.



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