Development of Composting Systems
for Ohio Dairy and Hog Farms
Dr. Fred Michel
The Ohio State University

A recent survey of manure handling practices used by Ohio dairies, indicates that about 50% have the potential to use composting to move nutrients off-farm economically and create a value-added product.  The feasibility of composting manure varies depending on the manure, bedding and amendments, which may be needed to reduce moisture in dairy or swine manure.  Research at the OARDC evaluated windrow composting of three mixtures:  dairy manure amended with sawdust, dairy manure amended with straw; and swine manure from a High Rise Hog facility which used wood shavings as bedding.  In addition, the effectiveness of composting sand-bedded dairy manure was evaluated.  These studies yielded the following results:

Discussion: 

Harry Hoitink (OSU) asked if the lower somatic cell count (SCC) for dairy cows bedded on sand is reflected in lower infection rates.  Michel noted that producers receive a premium for milk with levels below a specified SCC.  SCC’s can be reduced for organic bedding if it is well managed.   Jeff LeJeune (OSU) commented that clinical mastitis is not necessarily based on SCC.  (For a brief review of SCC and mastitis, see summary of Dr. Larry Smith’s seminar at http://www.oardc.ohio-state.edu/ocamm/smith.htm

Ted Short (OSU) commented that it is generally assumed that composting results in a significant loss of nitrogen.  Why was that not the case in these studies?  Michel noted that the compost had higher than average C:N ratios as a result of the carbon-based amendments that were added to the manure to reduce the moisture content. 

Lynn Willett (OSU) asked when the initial nitrogen measurement was made.  Michel responded that the initial measurement was made after the manure was mixed with the amendment.  Willett suggested that additional nitrogen would have been lost during transport of the manure from the barn to the compost pad.  Michel agreed but observed that such a loss would be true whether the manure was transported to a field for application or for any other manure management strategy. 

John Smith (OSU) asked what C:N ratio is recommended to minimize nitrogen loss.  Michel suggested a ratio of 30:1.  Harry Hoitink (OSU) commented that differences in the decomposition of different amendments needs to be considered in addition to the carbon content. 

Smith, referring to data that indicated straw amended dairy manure did not heat as effectively, asked if the chopping the straw would have an impact.  Michel noted that chopped straw had not been tried as an amendment but suggested that it should increase the composting rate. 

A Columbus participant asked if the facility where sand (from a sand-bedded dairy) is added to composted yard trimmings had tested for pathogen reduction and, if so, at what point in the process.  Michel responded that pathogen testing in this system needs to be evaluated.  Currently, the materials are mixed with 1 part sand to 2 parts yard trimming compost, on a volume basis. 

Srinand Sreevatsan (OSU) questioned the effect of composting on spore counts such as bacilli.  Michel noted that, to date, this has not been evaluated, but needs to be.  Hoitink added that the literature indicates that for some heat resistant microbes, anaerobic decomposition followed by aerobic composting can be effective for destroying heat resistant microbes. 

Hoitink asked what composting system is most practical for a livestock operation.  Michel noted that an important consideration is minimizing the amount of material, especially amendments, but there are trade offs.  While straw has a higher volume initially than sawdust, chopping it first should help.  While sawdust has a lower volume and heats well in the early stages, it can require more time (200 days to 1 year) to reach stability. 

Hoitink questioned the feasibility of static piles versus windrows.  Michel responded that in the study, the windrow size was probably too small.  Optimizing pile size is important in managing moisture efficiently.  Hoitink suggested that a static, aerated pile under a pole barn would require a smaller area than windrows and that the cover could help with moisture issues.  Michel noted that static piles might become anaerobic in the center if too large.  A fleece blanket (designed to permit transfer of air but not moisture) covering windrows may be a cheaper alternative to a pole barn.  Additional research is needed to evaluate optimal size. 

Willett questioned whether temperature differentials within the compost pile result in some materials not reaching the temperatures (55 degrees C for 3 days) needed for pathogen control.  Michel noted that the temperatures reported were based on an average from six locations within the windrow taken over a period of 10 days.  During that time, the windrow was turned 2 to 3 times to mix the material.  This method should result in all material reaching the required temperature.  The exception could be the straw amended manure as high temperatures were not consistent during the first 10 days. 

Michel also noted that during composting, the substrate changes resulting in a change in the microbial community present.  Research on composted yard trimmings (which usually only reach a maximum of 50-55 degrees C) demonstrated that the microbial population does change over time.  After 8 days, there was a significant change in the microbes of the genus containing E. coli and Salmonella.  However, since some pathogens can cause disease at very low levels, additional research is needed. 

Notes by Mary Wicks 

The OCAMM (Ohio Composting and Manure Management) Program is funded by OARDC/OSU.

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