More than compost: Daylay Egg Farm overview
Andy Rogowski
Daylay Egg Farm

With 2.5 million layers and 600,000 pullets, Daylay Egg Farm utilizes a variety of manure management practices to protect the environment.  Although in recent years more of the manure has been moving off-site, Daylay owns 2,000 acres on which manure is applied.  Switchgrass filter strips are being planted to minimize sediment and nutrient runoff.  Daylay is also working in partnership with several public agencies to restore a stream habitat by adding swithgrass buffers and tree corridors.  Another recent addition is the use of two pivot irrigation systems for disposal of wastewater.  Egg wash and filter backwash water are piped underground from lagoons to the irrigation system and applied at a rate of 0.1 to 0.2 inches.  Daylay is also working with the NRCS and Union SWCD to install a stormwater pond and wetland finishing basin for containment and treatment of runoff from one facility.

Important to Daylay’s manure management is composting of approximately 50% of the manure generated.  The automated system uses belts to remove manure from the layer facility to the composting building over a four-day period.  The use of a low sodium feed to reduce initial moisture and of aeration whisks along the belt results in a decrease of the moisture content from 75% to 50% by the time it reaches the compost building.  Forced aeration of the windrows and frequent, automated turning further reduce the moisture content.  Benefits of the composting system include breaking the fly reproduction cycle, less ammonia loss from the manure, a dry product that is more economical to transport, and a better bird environment.   Daylay holds field days to educate farmers regarding the benefits of using the compost as a fertilizer, including micronutrients, beneficial soil microorganisms and disease suppression.  Daylay is currently transitioning 100 acres to organic and working with a local organic farm to evaluate the impact of the product on yield.

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